Methods & toolsJidoka / Autonomation

What is Jidoka?

Jidoka — often translated “automation with a human touch” — is the principle that processes stop themselves at deviations, so defects are never passed on. Jidoka is the second pillar of the Toyota Production System alongside Just-in-Time.

The sequence is: detect the deviation, stop, fix immediately, find the root cause and build in the countermeasure. The stop element is counterintuitive — stopping costs output — but it forces the organisation to solve problems instead of living with them.

Jidoka also decouples people from machines: when the machine stops itself on error, no one needs to stand and watch it, and one operator can run several machines.

Related concepts

From concept to practice

The methods only work when they are anchored in daily routines and leadership behaviour. The operations check shows in 4 minutes where your operations stand — and what the next step is.