Metrics & analysisTakt Time

What is Takt time?

Takt time is the rhythm of customer demand: the available production time divided by customer demand in the same period. If 400 parts must be delivered in a shift with 480 available minutes, the takt is 1.2 minutes per part.

Takt is not a measure of how fast you can produce, but how fast you must: processes faster than takt create overproduction; processes slower than takt create backlogs. Balancing against takt reveals which stations really constrain.

Takt presupposes reasonably levelled demand (heijunka) — if demand swings wildly from day to day, the takt swings with it, and balancing becomes impossible.

In practice you rarely design to 100% of takt. Stoppages, changeovers and natural variation mean a line built exactly to takt never reaches it — so cycle time is typically set at 85-95% of takt, leaving the rest as buffer. Skip that, and the backlog appears in the very first week, leading to the false conclusion that staffing is too low.

From metric to your own numbers

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